Optimum product inspection of tall, rigid containers, including cartons, doypacks, metal cans, and plastic and glass containers, can be achieved with the new X37 Series of x-ray inspection systems from Mettler-Toledo Safeline X-ray.
Available in a number of flexible technology alternatives, the X37 Series can be configured with different detector sensitivity options supported by a range of power generators, to detect and reject contaminants, such as metal, glass, calcified bone, mineral stone, and high-density plastics. This customization enables food manufacturers to create a system specifically designed to suit their individual application, while reducing their total cost of ownership (TCO) and complying with safety regulations and guidelines by consistently guaranteeing contaminant-free products.
The X37 Series includes the X3710, X3720, and X3730 x-ray systems, as well as the X3750 - a technically-advanced x-ray system for glass-in-glass inspection. Featuring an adjustable, angled x-ray beam and innovative detector technology, the X3750 provides reliable detection of glass and other dense contaminants at high throughputs. In addition, the X3750 is capable of performing multiple food quality checks, ensuring not just product safety and integrity, but complete brand protection.
To suit a variety of tall, rigid packaging applications, manufacturers can choose between a 0.4 and a 0.8mm detector diode. The 0.8mm detector technology is five times more sensitive to x-rays than traditional systems, ensuring high precision in the contaminant inspection of food products. For the inspection of composite cans, cartons, tubes, doypacks, and plastic containers, for instance, producers can select a 20W generator that can result in a significant reduction of power consumption and cooling requirements, as it offers the same precision as a conventional 100W device.
“Traditionally, food processors needed to implement high-power x-ray systems to inspect cans or glass containers at high speeds, of up to 1200 products per minute,” explains Daniela Verhaeg, marketing manager of Mettler-Toledo Safeline X-ray. “The X37 Series' advanced detector technology and class-leading inspection software enable systems to offer equal or, in some cases, improved detection levels whilst typically only needing one fifth of the standard x-ray energy power consumption. Consequently, this allows food manufacturers to reduce operational costs whilst maintaining the utmost level of safety and quality for their products”.
The x-ray range can be configured to the particular needs of a specific production facility. Manufacturers can, for example, select different high-speed reject systems to match their production needs and guarantee easy and effective product rejection. Suitable for a wide range of product types, some systems in the series are available with fully-adjustable pusher and air blast options with large vision windows.
For the X3710/20/30, an optional removable roller track in the reject chute can also be installed to ensure products slide down the chute gently and to facilitate easy cleaning. The X3750 offers a short stroke pusher reject device which is capable of rejecting product that doesn't meet predefined quality levels onto an integrated driven reject table without damaging the product. While standard systems are available in a number of different configurations, Mettler-Toledo Safeline X-ray also offers manufacturers the option to develop bespoke models to meet individual application requirements.
Mettler-Toledo Safeline, Tampa, FL 800-447-4439 www.mt.com
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